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Inspection Systems

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• X-ray Inspection Systems

AD-4991 Series
X-ray Inspection Systems
With its compact design, and cutting-edge X-ray technology, the ProteX Series X-ray inspection system provides next level quality assurance. Brochure (PDF 4.2 MB) Brochure for AD-4991-4530 (PDF 1.7 MB) Brochure for AD-4991-6030 (PDF 317 KB) User's Handbook (PDF 1.1 MB)
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Features
Most compact system on the market. Simple GUI with a 15'' color touchscreen provides for easy operation Quick and stable product setup Comes standard with contaminant detection, shape, counting, positioning and mass estimation inspections capabilities. Suitable for use in HACCP program Easy cleaning and replacment with quick release belt and curtains Stainless and sloped surfaces minimize water collection and maximize cleanability. Safety sensors are embedded at access points to provide additional safeguards against X-ray exposure.
Video
15"Color Touchscreen for Easy Operation
Simple GUI for Operators of all types. Easy to discern good products from bad products.
Shape detection Choosing an inspection item Monitoring parameters
Easy Product Setup
Setting up a new product requires three passes through the machine. Inspection thresholds will automatically be configured based on the sample that was registered, making product setup foolproof.
Versatile Inspection
Not only contaminant detection, but product integrity inspection such as shape, counting, positioning, and mass estimation come as standard.
Shape inspection Counting inspection Positioning inspection
Mass estimation inspection
Data Management and HACCP Compliance
Export production reports, statistics, and image via USB or access on the machine in real-time.
Rejects Log Production Charts Inspection Summary
Sanitary Design
Sloped surfaces are designed to minimize water collection and maximize cleanability.
Quick release belt designed for easy cleaning and replacement. Quick release curtains allows for easycleaning and replacement.
X-ray Safety
Safety sensors are embedded at accesspoints to provide additional safety. Machine Faults are visually displayedallowing operators to quickly fix and resume operation.
Photo gallery
AD-4991-2515 AD-4991-2515 with Cooler (AD-4991-2515-41) AD-4991-4530 AD-4991-6030
Specifications (Standard models)
Model AD-4991-2510 AD-4991-2515 AD-4991-3530 AD-4991-4530 AD-4991-6030 Conveyor width 250 mm 250 mm 350 mm 450 mm 600 mm System length 800 mm 800 mm 800 mm 1000 mm 1200 mm Conveyor height 720-860 mm X-ray output 100 W (50 kV 2mA) 150 W (50 kV 3mA) 300 W (75 kV 4mA) 300 W (75 kV 4mA) 300 W (100 kV 3mA) Conveyor speed 10-45 m/min 10-70 m/min 10-45 m/min 10-40 m/min 10-40 m/min Conveyor load capacity 5 kg 5 kg (10-30 m/min) 4 kg (30-40 m/min) 3 kg (40-60 m/min) 2 kg (60-70 m/min) 5 kg 10 kg (10-30 m/min) 8 kg (30-40 m/min) 25 kg Operation temperature / humidity 0-35 ℃ / humidity 30-85 % RH (with no condensation) Dust / water resistance specifications IP66 for inspection room Power supply *1 Single phase AC100 to 240 V (±10 %), 50 / 60 Hz, D class grounding Single phase AC 200 to 240 V (±10 %) 50 / 60 Hz D class grounding The maximum power consumption *2 Approx. 570 VA Approx. 670 VA Approx. 900 VA Approx. 1000 VA Approx. 1250 VA Weight Approx. 90 kg Approx. 105 kg Approx. 165 kg Approx. 225 kg Approx. 370 kg Display 15-inch touchscreen color display Casing material SUS304 Belt Antibacterial, antifungal, polyurethane compounds Shield curtain Tungsten X-ray safety Leakage less than 1 μ Sv/h Communication functions 1000BASE-T (for PostScript-compatible printer connection, Modbus TCP, inspection data output, and remote operation) RS-232C (for serial communication printer and product no. linking) RS-485 (for serial communication-compatible printer connection and Modbus RTU) USB (for PostScript-compatible printer connection, inspection data output, and image importing) *6 External input *3 Non-voltage contact input (8 points) Non-voltage contact input (6 points) External output *3 Relay contact output (8 points) Number of recorded items 1000 items (10 groups x 100 items) Number of saved images *4 Approx. 26,000 Approx. 26,000 Approx. 13,000 Approx. 8,000 Approx. 18,000 Beam diagram (mm) *5 *1 Power cable is not included. *2 It is the maximum power consumption when a Rejector is connected. *3 8 points can be added with an option. *4 Varies depending on actual usage conditions. *5 It is the size of the product that can be inspected. *6 USB flash drive should be formatted in FAT32.
Specifications (Models with Cooler option)
Model AD-4991-2515  with AD-4991-2515-41  AD-4991-3530  with AD-4991-3530-41  AD-4991-4530  with AD-4991-4530-41  Conveyor width 250 mm 350 mm 450 mm System length 800 mm 800 mm 1000 mm Conveyor height 720-860 mm X-ray output 150 W (50 kV 3mA) 300 W (75 kV 4mA) 300 W (75 kV 4mA) Conveyor speed 10-70 m/min 10-45 m/min 10-40 m/min Conveyor load capacity 5 kg (10-30 m/min) 4 kg (30-40 m/min) 3 kg (40-60 m/min) 2 kg (60-70 m/min) 5 kg 10 kg (10-30 m/min) 8 kg (30-40 m/min) Operation temperature / humidity *1 0-40 ℃ / humidity 30-85 % RH (with no condensation) Dust / water resistance specifications Equivalent to IP66 for entire unit Power supply *2 Single phase AC100 to 240 V (±10 %), 50 / 60 Hz, D class grounding The maximum power consumption *3 Approx. 1270 VA Approx. 1500 VA Approx. 1600 VA Weight Approx. 134 kg Approx. 195 kg Approx. 255 kg Display 15-inch touchscreen color display Casing material SUS304 Belt Antibacterial, antifungal, polyurethane compounds Shield curtain Tungsten X-ray safety Leakage less than 1 μ Sv/h Communication functions 1000BASE-T (for PostScript-compatible printer connection, Modbus TCP, inspection data output, and remote operation) RS-232C (for serial communication printer and product no. linking) RS-485 (for serial communication-compatible printer connection and Modbus RTU) USB (for PostScript-compatible printer connection, inspection data output, and image importing) *7 External input *4 Non-voltage contact input (8 points) External output *4 Relay contact output (8 points) Number of registered items 1000 items (10 groups x 100 items) Number of saved images *5 Approx. 26,000 Approx. 13,000 Approx. 8,000 Beam diagram (mm) *6 *1 When using the Cooler Option AD-4991-3530-41 or AD-4991-4530-41, the X-ray max. output is limited to 225 W     　in an environment temperature of 30-35°C and 150 W in an environment temperature of 35-40°C. *2 Power cable is not included. *3 It is the maximum power consumption when a Rejector is connected. *4 8 points can be added with an option. *5 Varies depending on actual usage conditions. *6 It is the size of the product that can be inspected. *7 USB flash drive should be formatted in FAT32.

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